STRUCTURAL INTEGRITY ASSESSMENT
(FITNESS FOR SERVICE)

FRACTURE MECHANICS

Araújo Engenharia performs the criticality analysis to evaluate cracks or discontinuities, and calculation of the remaining service life in accordance with API-579 (Part 9) and BS-7910 Standards.

Different types of analysis are offered according to your demand, among them: Linear Elastic Fracture Mechanics (MFLE), Elasto-Plastic Fracture Mechanics (MFEP) and crack propagation analysis.

Software developed in Python by the team of engineers at Araújo carry out propagation calculations, create FAD graphs (Failure Assessment Diagram) and automate the analysis process of multiple defects.

Stress analysis can also be used in the evaluation of discontinuities for numerical calculation of the stress intensifier factor (KI) or calculation of the J integral.

AREAS OF EXPERTISE

Analysis of Resistance
to Fragile Fracture

Analysis of Local and
Generalized Thickness Loss

Corrosion Analysis
by Pites

Hydrogen Damage
Analysis

Analysis of Shape
Deviations

Crack Analysis by
Fracture Mechanics

High Temperature and
Creep Damage Analysis

Fire Damage
Analysis

Kneading Damage
Analysis

Technical Analysis
of Laminations

Fatigue Analysis (domain
of time and frequency)

Tubes Flexibility
Analysis

Stress Analysis
conf. ASME VIII Div II

Stress Analysis of
Metallic Structures

3D SCAN

Araújo has advanced equipment to perform laser scanning of the equipment. In conjunction with stress analysis, laser scanning becomes a powerful tool for evaluating corrosion, denting, shape deviations and structural instability (buckling). Complex corrosion profiles or actual distortions in equipment can be scanned and then analyzed using the finite element method (FEA). Including bulges in coke drums.

The figures below present an example of Level 3 analysis (API-579, Part 5) of localized thickness loss based on point clouds obtained by 3D scanning.

3D SCAN + STRESS ANALYSIS = SOLUTION

Araújo also has scripts developed in Python to import and generate mapped meshes from point clouds obtained by 3D Scan. The point cloud can be used to generate models with shell elements (figure 01) for analysis of distortion and non-linear structural instability (buckling). Or generate models with 3D solid elements (figure 02) for localized thickness loss analysis.

Araújo is the only Brazilian company that provides the “complete package” of 3D scanning solutions together with stress analysis for your company.

CREEP ANALYSIS

Among the finite element thermal analyzes carried out by Araújo Engenharia, the creep analysis stands out in accordance with Part-10 of API-579 Assessment Of Components Operating In The CreepRange. Araújo implemented the creep equations presented in API-579 as a subroutine in the ANSYS software (usercreep.f) for the calculation of stress relaxation and creep damage.

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